Substrate processing apparatus and substrate processing method

ABSTRACT

A substrate processing apparatus according to the present invention comprises a substrate holding mechanism for holding a substrate and rotating the held substrate; a process liquid supply mechanism for supplying a process liquid to the substrate; a process liquid acquisition section arranged so as to enclose the substrate holding mechanism and having an acquisition port for acquiring the process liquid scattered by the rotation of the substrate; a movement mechanism for changing a relative position between the process liquid acquisition section and the substrate held by the substrate holding mechanism; and a control mechanism for controlling, when the process liquid scattered by the rotation of the substrate is acquired in the acquisition port, a relative position between the substrate and the acquisition port such that the scattered process liquid is acquired in the acquisition port on the basis of predetermined substrate process condition.

BACKGROUND OF THE INVENTION

1. Field of the Invention

The present invention relates to a substrate processing apparatus and asubstrate processing method for processing a substrate using a processliquid. Examples of the substrate to be processed include asemiconductor wafer, a glass substrate for a liquid crystal displaydevice, a glass substrate for a plasma display, a substrate for anoptical disk, a substrate for a magnetic disk, a substrate for amagneto-optic disc, and a substrate for a photomask.

2. Description of Related Art

In the steps of manufacturing semiconductor devices and liquid crystaldisplay devices, a single substrate processing apparatus for processingsubstrates one at a time may, in some cases, be used in order to subjecta surface of a substrate such as a semiconductor wafer or a glasssubstrate for a liquid crystal display panel to process using a processliquid. Some of this type of substrate processing apparatus are ones soconstructed as to recover the process liquid that has been used forprocessing the substrate and reusing the recovered process liquid forthe subsequent process in order to reduce the consumption of the processliquid.

A substrate processing apparatus so configured that a process liquid isreusable comprises a spin chuck for rotating a substrate with thesubstrate held in a substantially horizontal posture by a plurality ofchuck pins, a cup in the shape of a closed-end cylinder accommodatingthe spin chuck, and a splash guard provided so as to be capable of beingraised and lowered to and from the cup.

A discharge groove for discharging the process liquid that has been usedfor processing the substrate is formed at the bottom of the cup so as toenclose the spin chuck. Further, first to third recovery grooves forrecovering the process liquid that has been used for processing thesubstrate are formed in a triple manner, for example, at the bottom ofthe cup so as to enclose the discharge groove. A discharge line forintroducing the process liquid to discharge process facilities (notshown) is connected to the discharge groove. Recovery lines forintroducing the process liquid to recovery treatment facilities (notshown) are respectively connected to the first to third recoverygrooves.

The splash guard is so configured that four umbrella-shaped members thatdiffer in size are overlapped with one another in the verticaldirection. An up-and-down driving mechanism including a ball screwmechanism or the like, for example, is coupled to the splash guard. Thesplash guard can be raised and lowered to and from the cup (spin chuck)by the up-and-down driving mechanism.

Each of the umbrella-shaped members has a shape that is almostrotationally symmetrical about a rotation axis of the substrate, andcomprises an inclined surface inclined obliquely upward so as to comeclose to the rotation axis. Upper edges of the inclined surfaces of theumbrella-shaped members are positioned apart from one another in adirection along the rotation axis of the substrate on a cylindricalsurface with the rotation axis of the substrate as its central axis.Consequently, an annular first recovery opening for causing the processliquid scattered from the substrate to enter a portion between an upperend of the inclined surface of the uppermost first umbrella-shapedmember and an upper end of the inclined surface of the secondumbrella-shaped member just below the first umbrella-shaped member isformed therebetween. Further, an annular second recovery opening forcausing a process liquid scattered from the substrate to enter a portionbetween the upper end of the inclined surface of the secondumbrella-shaped member and an upper end of the inclined surface of thethird umbrella-shaped member just below the second umbrella-shapedmember is formed therebetween. Further, an annular third recoveryopening for causing the process liquid scattered from the substrate toenter a portion between the upper end of the inclined surface of thethird umbrella-shaped member and an upper end of the inclined surface ofthe lowermost fourth umbrella-shaped member is formed therebetween. Adischarge opening for causing a process liquid scattered from thesubstrate to enter a portion between the lowermost fourthumbrella-shaped member and a bottom surface of the cup is formedtherebetween. The process liquids entered into the first to thirdrecovery openings are respectively introduced into the first to thirdrecovery grooves at the bottom of the cup. The process liquid enteredinto the discharge opening is introduced into the discharge groove atthe bottom of the cup.

In the substrate processing apparatus having such a configuration, it ispossible to successively supply a plurality of types of process liquidsto the surface of the substrate to successively subject the surface ofthe substrate to process using the plurality of types of process liquidsand to classify and recover the plurality of types of process liquidsused for the process.

That is, the surface of the substrate can be subjected to the processusing a first process liquid by supplying the first process liquid tothe surface of the substrate while rotating the substrate by the spinchuck. The first process liquid supplied to the surface of the substrateis scattered sideward from a peripheral edge of the substrate uponreceipt of a centrifugal force produced by the rotation of thesubstrate. If the splash guard is raised and lowered to oppose the firstrecovery opening to an end surface of the substrate at this time,therefore, the first process liquid scattered from the peripheral edgeof the substrate can be entered into the first recovery opening andcollected in the first recovery groove. The first process liquid can berecovered through a recovery line from the first recovery groove.Similarly, in a case where a second process liquid is supplied to thesurface of the substrate, when the second recovery opening is opposed tothe end surface of the substrate, the second process liquid scatteredfrom the substrate can be entered. Further, in a case where a thirdprocess liquid is supplied to the surface of the substrate, when thethird recovery opening is opposed to the end surface of the substrate,the third process liquid scattered from the substrate can be entered. Ina case where rinsing process for washing away the surface of thesubstrate with deionized water by supplying the deionized water to thesurface of the substrate while rotating the substrate by the spin chuck,if the discharge opening is opposed to the end surface of the substrate,the deionized water that has washed away the surface of the substratecan be collected in the discharge groove. The deionized water can bedischarged through a discharge line from the discharge groove.

However, the direction of the process liquid scattered from thesubstrate (the scattering direction of the process liquid) differsdepending on process conditions such as the rotation speed of thesubstrate by the spin chuck, the supply angle of the process liquid onthe substrate, the supply flow rate of the process liquid to thesubstrate, and the type (concentration, viscosity, temperature) of theprocess liquid. Therefore, in such a configuration that the first tothird recovery openings are arranged at predetermined positions opposedto the end surface of the substrate while the first to third processliquids are supplied to the surface of the substrate, when the processconditions are changed, the enter amount of the process liquid into therecovery opening opposed to the end surface of the substrate (theopening in which the process liquid is scheduled to be recovered) isreduced so that the recovery efficiency of the process liquid may bereduced.

SUMMARY OF THE INVENTION

An object of the present invention is to provide a substrate processingapparatus and a substrate processing method in which a process liquidcan be efficiently recovered.

A substrate processing apparatus according to an aspect of the presentinvention comprises a substrate holding mechanism for holding asubstrate and rotating the held substrate; a process liquid supplymechanism for supplying a process liquid to the substrate held by thesubstrate holding mechanism; a process liquid acquisition sectionarranged so as to enclose the substrate holding mechanism and having anacquisition port for acquiring the process liquid scattered by therotation of the substrate held by the substrate holding mechanism; amovement mechanism for changing a relative position between the processliquid acquisition section and the substrate held by the substrateholding mechanism; and a control mechanism for controlling, when theprocess liquid scattered by the rotation of the substrate held by thesubstrate holding mechanism is acquired in the acquisition port, arelative position between the substrate held by the substrate holdingmechanism and the acquisition port such that the scattered processliquid is acquired in the acquisition port on the basis of predeterminedsubstrate process condition.

According to such a configuration, even if the scattering direction ofthe process liquid from the substrate is changed as the substrateprocess conditions are changed when the process liquid scattered fromthe substrate is acquired in the acquisition port, the process liquidscattered from the substrate can be satisfactorily acquired in theacquisition port by controlling the relative position between thesubstrate and the acquisition port depending on the change. Therefore,the process liquid can be efficiently recovered throughout the wholeperiod during which the process liquid is supplied to the substrate.

The substrate process conditions may be at least one of the rotationspeed of the substrate held by the substrate holding mechanism, thestate of the process liquid supplied from the process liquid supplymechanism, the discharge angle of the process liquid supplied from theprocess liquid supply mechanism, and the discharge position of theprocess liquid supplied from the process liquid supply mechanism. Evenwhen at least one of the rotation speed of the substrate, and the state,the discharge angle, and the discharge position of the process liquidsupplied from the process liquid supply mechanism is changed so that thedirection of the process liquid scattered from the substrate is changed,the process liquid scattered from the substrate can be satisfactorilyacquired by the acquisition port by controlling the relative positionbetween the substrate and the acquisition port. Therefore, efficientrecovery of the process liquid can be achieved.

That is, in a case where the substrate process conditions are therotation speed of the substrate held by the substrate holding mechanism,the control mechanism carries out control, in the relative position tothe substrate held by the substrate holding mechanism, such that theposition of the acquisition port in a case where the rotation speed is afirst speed is higher than the position of the acquisition port in acase where the rotation speed is a second speed lower than the firstspeed.

In a case where the substrate process condition is the state of theprocess liquid supplied from the process liquid supply mechanism, whenthe state of the process liquid is the concentration of the processliquid supplied from the process liquid supply mechanism, the controlmechanism carries out control, in the relative position to the substrateheld by the substrate holding mechanism, such that the position of theacquisition port in a case where the concentration of the process liquidsupplied from the process liquid supply mechanism is a firstconcentration is higher than the position of the acquisition port in acase where the concentration of the process liquid is a secondconcentration higher than the first concentration. Further, in a casewhere the state of the process liquid is the temperature of the processliquid supplied from the process liquid supply mechanism, the controlmechanism carries out control, in the relative position to the substrateheld by the substrate holding mechanism, such that the position of theacquisition port in a case where the temperature of the process liquidsupplied from the process liquid supply mechanism is a first temperatureis higher than the position of the acquisition port in a case where thetemperature of the process liquid is a second temperature lower than thefirst temperature. Furthermore, in a case where the state of the processliquid is the viscosity of the process liquid supplied from the processliquid supply mechanism, the control mechanism carries out control, inthe relative position to the substrate held by the substrate holdingmechanism, such that the position of the acquisition port in a casewhere the viscosity of the process liquid supplied from the processliquid supply mechanism is a first viscosity is higher than the positionof the acquisition port in a case where the viscosity of the processliquid is a second viscosity higher than the first viscosity.

The substrate process condition may be the supply position on a surfaceof the substrate of the process liquid supplied from the process liquidsupply mechanism.

The substrate process condition may be the type of the process liquidsupplied from the process liquid supply mechanism. In a case whereprocess liquids, which differ in type, scattered from the substrate areacquired in the same acquisition port, the process liquid scattered fromthe substrate can be satisfactorily acquired by controlling the relativeposition between the substrate and the acquisition port even if thescattering direction from the substrate differs depending on the type ofthe process liquid. Therefore, efficient recovery of the process liquidcan be achieved.

It is preferable that there is further provided a storage mechanism forstoring the most suitable relative position, between the substrate heldby the substrate holding mechanism and the acquisition port,corresponding to the substrate process condition, and the controlmechanism controls the movement mechanism on the basis of the storagemechanism. In this case, the relative position between the substrate andthe acquisition port can be controlled to the most suitable relativeposition corresponding to the substrate process conditions on the basisof contents stored in the storage mechanism.

There may be further provided a detection mechanism for detecting themeasured values of the substrate process conditions, and the controlmechanism may control the movement mechanism on the basis of themeasured values detected by the detection mechanism. According to such aconfiguration, even when the substrate process conditions are changedduring the supply of the process liquid to the substrate, the relativeposition between the substrate and the acquisition port can becontrolled to the most suitable relative position corresponding to thesubstrate process conditions by following the change.

The detection mechanism may comprise a liquid amount detection mechanismfor detecting the amount of the process liquid acquired in the processliquid acquisition section. In other words, the measured values of thesubstrate process condition may include the amount of the process liquidacquired in the process liquid acquisition section.

In a case where the substrate process condition includes theconcentration of the process liquid supplied from the process liquidsupply mechanism, the detection mechanism may comprise a concentrationdetection mechanism for detecting the concentration of the processliquid supplied from the process liquid supply mechanism.

In a substrate processing method for supplying a process liquid to asubstrate and rotating the substrate to treat the substrate, a substrateprocessing method according to another aspect of the present inventioncomprises the step of controlling, when a process liquid acquisitionsection arranged so as to enclose the substrate and having anacquisition port for acquiring the process liquid scattered by therotation of the substrate is used to acquire the process liquidscattered from the substrate in the acquisition port, a relativeposition between the substrate and the acquisition port such that thescattered process liquid is acquired in the acquisition port on thebasis of predetermined substrate process condition.

According to such a method, even if the scattering direction of theprocess liquid from the substrate is changed as the substrate processconditions are changed when the process liquid scattered from thesubstrate is acquired in the acquisition port, the process liquidscattered from the substrate can be satisfactorily acquired in theacquisition port by controlling the relative position between thesubstrate and the acquisition port depending on the change. Therefore,the process liquid can be efficiently recovered throughout the wholeperiod during which the process liquid is supplied to the substrate.

The foregoing and other objects, features, aspects and advantages of thepresent invention will become more apparent from the following detaileddescription of the present invention when taken in conjunction with theaccompanying drawings.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is a cross-sectional view conceptually showing the configurationof a substrate processing apparatus according to an embodiment of thepresent invention;

FIG. 2 is a block diagram showing the electrical configuration of thesubstrate processing apparatus;

FIG. 3 is a timing chart for explaining control at the time of washingprocess using a first chemical liquid;

FIG. 4 is a diagram showing the position of a splash guard at the timeof supplying a first chemical liquid;

FIG. 5 is a block diagram showing the electrical configuration of asubstrate processing apparatus according to another embodiment of thepresent invention; and

FIG. 6 is a block diagram showing the electrical configuration of asubstrate processing apparatus according to still another embodiment ofthe present invention.

DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS

FIG. 1 is a cross-sectional view conceptually showing the configurationof a substrate processing apparatus according to an embodiment of thepresent invention. The substrate processing apparatus is an apparatusfor successively (selectively) supplying a first chemical liquid, asecond chemical liquid, a third chemical liquid, and deionized waterserving as a process liquid to a surface of a wafer W that is an exampleof a substrate and subjecting the wafer W to washing process. Thesubstrate processing apparatus comprises a spin chuck 1 for holding thewafer W almost horizontally and rotating the held wafer W, and a nozzle2 for supplying the first chemical liquid, the second chemical liquid,the third chemical liquid, and the deionized water to a surface (uppersurface) of the wafer W held in the spin chuck 1.

The spin chuck 1 comprises a spin shaft 3 extending almost vertically, aspin base 4 mounted on an upper end of the spin shaft 3 almosthorizontally, and a plurality of holding members 5 provided upright onan upper surface of the spin base 4. The holding members 5 are arrangedat approximately equal angular intervals on a circumference with acentral axis of the spin shaft 3 as its center. The holding members 5can hold the wafer W in a substantially horizontal posture by holding anend surface of the wafer W at a plurality of different positions.

A chuck rotation driving mechanism 6 including a driving source such asa motor is coupled to the spin shaft 3. The wafer W, together with thespin base 4, can be rotated around the central axis of the spin shaft 3by inputting a rotational force to the spin shaft 3 from the chuckrotation driving mechanism 6 in a state where the wafer W is held by theholding members 5 and rotating the spin shaft 3 around the central axis.

The spin shaft 3 is a hollow shaft, and a reverse process liquid supplytube 7 is inserted into the spin shaft 3. The first chemical liquid canbe supplied to the reverse process liquid supply tube 7 from a firstchemical liquid supply source through a first chemical liquid lowervalve 8. The second chemical liquid can be supplied to the reverseprocess liquid supply tube 7 from a second chemical liquid supply sourcethrough a second chemical liquid lower valve 9. Further, the thirdchemical liquid can be supplied to the reverse process liquid supplytube 7 from a third chemical liquid supply source through a thirdchemical liquid lower valve 10. Furthermore, the deionized water can besupplied to the reverse process liquid supply tube 7 from a deionizedwater supply source through a deionized water lower valve 11. Thereverse process liquid supply tube 7 extends to a position in thevicinity of the center of a reverse surface (lower surface) of the waferW held in the spin chuck 1 (the plurality of holding members 5), and hasa reverse nozzle 12 for discharging the first chemical liquid, thesecond chemical liquid, the third chemical liquid, and the deionizedwater (process liquid) to be selectively supplied to the reverse processliquid supply tube 7 provided at its front end. The reverse nozzle 12discharges the process liquid upward almost vertically. The processliquid discharged from the reverse nozzle 12 is supplied to the centerof the reverse surface of the wafer W held in the spin chuck 1 almostvertically.

The first chemical liquid can be supplied to the nozzle 2 from the firstchemical liquid supply source through a first chemical liquid uppervalve 13. The second chemical liquid can be supplied to the nozzle 2from the second chemical liquid supply source through a second chemicalliquid upper valve 14. Further, the third chemical liquid can besupplied to the nozzle 2 from the third chemical liquid supply sourcethrough a third chemical liquid upper valve 15. Furthermore, thedeionized water can be supplied to the nozzle 2 from the deionized watersupply source through a deionized water upper valve 16.

The spin chuck 1 is accommodated within a cup 17 in the shape of aclosed-end cylinder. A splash guard 18 that can be raised and lowered toand from the cup 17 is provided above the cup 17.

A discharge groove 19 for discharging the process liquid that has beenused for processing the wafer W is formed in an annular shape with therotation axis of the wafer W (the central axis of the spin shaft 3) asits center at the bottom of the cup 17. A first recovery groove 20, asecond recovery groove 21, and a third recovery groove 22 in an annularshape for recovering the process liquid that has been used forprocessing the wafer W are formed in a triple manner so as to enclosethe discharge groove 19 at the bottom of the cup 17. A discharge line 23for introducing the process liquid to discharge process facilities (notshown) is connected to the discharge groove 19. A first recovery line24, a second recovery line 25, and a third recovery line 26 forintroducing the process liquid to recovery treatment facilities (notshown) are respectively connected to the first recovery groove 20, thesecond recovery groove 21, and the third recovery groove 22.

The splash guard 18 is configured by overlapping four umbrella-shapedmembers 27, 28, 29, and 30 that differ in size. A guard up-and-downdriving mechanism 31 including a servo motor, a ball screw mechanism, orthe like, for example, is coupled to the splash guard 18. The splashguard 18 can be raised and lowered (moved up and down) to and from thecup 17 by the guard up-and-down driving mechanism 31.

Each of the umbrella-shaped members 27 to 30 has a shape that is almostrotationally symmetrical about the rotation axis of the wafer W.

The umbrella-shaped member 27 comprises a cylinder section 32 in acylindrical shape with the rotation axis of the wafer W as its centralaxis, an inclined section 33 extending obliquely upward toward thecenter (in a direction nearer to the rotation axis of the wafer W) froman upper end of the cylinder section 32, and a discharged liquid guidingsection 34 extending obliquely downward toward the center from the upperend of the cylinder section 32. A lower end of the cylinder section 32is positioned on the first recovery groove 20. A lower end of thedischarged liquid guiding section 34 is positioned on the dischargegroove 19. Further, the cylinder section 32 and the discharged liquidguiding section 34 respectively have such lengths that their respectivelower ends are not brought into contact with a bottom surface of the cup17 when the splash guard 18 is lowered to the lowermost retreatposition.

The umbrella-shaped member 28 comprises cylinder sections 35 and 36provided so as to enclose the cylinder section 32 in the umbrella-shapedmember 27 and having a coaxially cylindrical shape with the rotationaxis of the wafer W as its central axis, a connection section 37 forconnecting upper ends of the cylinder sections 35 and 36 and having anapproximately U shape in cross section opening toward the rotation axisof the wafer W, and an inclined section 38 extending obliquely upwardtoward the center from an upper end of the connection section 37. Alower end of the cylinder section 35 on the inner side (on the side ofthe center) is positioned on the first recovery groove 20. A lower endof the cylinder section 36 on the outer side is positioned on the secondrecovery groove 21. The cylinder sections 35 and 36 have such lengthsthat their respective lower ends are not brought into contact with thebottom surface of the cup 17 when the splash guard 18 is lowered to thelowermost retreat position.

The umbrella-shaped member 29 comprises cylinder sections 39 and 40provided so as to enclose the cylinder section 36 in the umbrella-shapedmember 28 and having a coaxially cylindrical shape with the rotationaxis of the wafer W as its central axis, and an inclined section 41extending obliquely upward toward the center from an upper end of thecylinder section 40 on the outer side. A lower end of the cylindersection 39 on the inner side is positioned on the second recovery groove21. A lower end of the cylinder section 40 on the outer side ispositioned on the third recovery groove 22. The cylinder sections 39 and40 have such lengths that their respective lower ends are not broughtinto contact with the bottom surface of the cup 17 when the splash guard18 is lowered to the lowermost retreat position.

The umbrella-shaped member 30 comprises a cylinder section 42 providedso as to enclose the cylinder section 40 in the umbrella-shaped member29 and having a cylindrical shape with the rotation axis of the wafer Was its central axis, and an inclined section 43 extending obliquelyupward toward the center from an upper end of the cylinder section 42.The cylinder section 42 is positioned on the third recovery groove 22and has such a length that its lower end is not brought into contactwith the bottom surface of the cup 17 when the splash guard 18 islowered to the lowermost retreat position.

Upper edges of the inclined sections 33, 38, 41, and 43 are positionedapart from one another in a direction along the rotation axis of thewafer W (in a vertical direction) on a cylindrical surface with therotation axis of the wafer W as its central axis. Consequently, a firstrecovered liquid acquisition port 44 in an annular shape for enteringthe process liquid (first chemical liquid) scattered from the wafer Wand collecting the process liquid in the first recovery groove 20 isformed between the upper edge of the inclined section 33 and the upperedge of the inclined section 38. A second recovered liquid acquisitionport 45 in an annular shape for entering the process liquid (secondchemical liquid) scattered from the wafer W and collecting the processliquid in the second recovery groove 21 is formed between the upper edgeof the inclined section 38 and the upper edge of the inclined section41. Further, a third recovered liquid acquisition port 46 in an annularshape for entering the process liquid (third chemical liquid) scatteredfrom the wafer W and collecting the process liquid in the third recoverygroove 22 is formed between the upper edge of the inclined section 41and the upper edge of the inclined section 43. Furthermore, a dischargedliquid acquisition port 47 for acquiring the process liquid scatteredfrom the wafer W is formed between the upper edge of the inclinedsection 33 and the discharged liquid guiding section 34.

FIG. 2 is a block diagram showing the electrical configuration of thesubstrate processing apparatus. The substrate processing apparatuscomprises a control device 51 comprising a CPU 48, a RAM 49, and a ROM50.

The chuck rotation driving mechanism 6, the guide up-and-down drivingmechanism 31, the first chemical liquid lower valve 8, the secondchemical liquid lower valve 9, the third chemical liquid lower valve 10,the deionized water lower valve 11, the first chemical liquid uppervalve 13, the second chemical liquid upper valve 14, the third chemicalliquid upper valve 15, the deionized water upper valve 16, and so forthare connected as control objects to the control device 51.

The control device 51 controls the operations of the chuck rotationdriving mechanism 6 and the guard up-and-down driving mechanism 31 inaccordance with a program stored in the ROM 50. The control device 51controls the opening or closing of the first chemical liquid lower valve8, the second chemical liquid lower valve 9, the third chemical liquidlower valve 10, the deionized water lower valve 11, the first chemicalliquid upper valve 13, the second chemical liquid upper valve 14, thethird chemical liquid upper valve 15, and the deionized water uppervalve 16 in accordance with a program stored in the ROM 50.

FIG. 3 is a timing chart for explaining control at the time of washingprocess using the first chemical liquid. Before the wafer W to beprocessed is carried in the spin chuck 1, the splash guard 18 is loweredto the lowermost retreat position so as not to prevent the carrying-in,so that the inclined section 43 in the splash guard 18 is positionedbelow the position where the wafer W is held by the spin chuck 1.

The wafer W to be processed is held in the spin chuck 1 with its surface(device formation surface) directed upward. When the wafer W is held inthe spin chuck 1, the chuck rotation driving mechanism 6 is controlled,so that the rotation of the wafer W by the spin chuck 1 is started, andthe rotation speed of the wafer W is raised to 1500 rpm. The guardup-and-down driving mechanism 31 is controlled, so that the splash guard18 is raised from the retreat position to a first chemical liquidacquisition upper position where the first recovered liquid acquisitionport 44 is opposed to the end surface of the wafer W (see FIG. 4 (a)) byfollowing the rise in the rotation speed of the wafer W.

When the first chemical liquid is supplied to the surface and thereverse surface of the wafer W that is rotated at a rotation speed of1500 rpm by previously carrying out experiments, the position where thefirst chemical liquid scattered from the wafer W can be most efficientlyacquired (entered) in the first recovered liquid acquisition port 44(the position where the flow rate of the first chemical liquid flowingthrough the first recovery line 24 is the highest) is found, and theposition is set to the first chemical liquid acquisition upper position.The driving amount of the guard up-and-down driving mechanism 31 (servomotor) for moving the splash guard 18 to the first chemical liquidacquisition upper position is stored in the ROM 50. The guardup-and-down driving mechanism 31 is controlled on the basis of thedriving amount stored in the ROM 50.

When the rotation speed of the wafer W reaches 1500 rpm, the firstchemical liquid lower valve 8 and the first chemical liquid upper valve13 are opened, so that the first chemical liquid is supplied to therotation center on the surface of the wafer W from the nozzle 2, and thefirst chemical liquid is supplied to the rotation center on the reversesurface of the wafer W from the reverse nozzle 12. The first chemicalliquid supplied to the surface and the reverse surface of the wafer Wflows toward a peripheral edge of the wafer W by a centrifugal forceproduced by the rotation of the wafer W, and is scattered sideward fromthe peripheral edge of the wafer W and entered into the first recoveredliquid acquisition port 44 opposed to the end surface of the wafer W atthis time. The first chemical liquid entered into the first recoveredliquid acquisition port 44 is collected in the first recovery groove 20,and is recovered in the recovery treatment facilities for treating thefirst chemical liquid so as to be reusable through the first recoveryline 24.

Thereafter, when 30 seconds have elapsed since the supply of the firstchemical liquid to the wafer W was started, the rotation speed of thewafer W is lowered from 1500 rpm to 500 rpm in 1.5 seconds. The supplyof the first chemical liquid to the surface and the reverse surface ofthe wafer W is continued while the wafer W is rotated at a rotationspeed of 500 rpm.

When the rotation speed of the wafer W is lowered from 1500 rpm to 500rpm, the direction of the first chemical liquid scattered from the waferW (the scattering direction of the first chemical liquid) is changedfrom a substantially horizontal direction to an obliquely downwarddirection, as indicated by a broken line in FIG. 4 (a). As described inthe foregoing, the first chemical liquid acquisition upper position isthe position where the first chemical liquid scattered from the wafer Wthat is rotated at a rotation speed of 1500 rpm can be most efficientlyacquired in the first recovered liquid acquisition port 44. Even afterthe rotation speed of the wafer W is lowered to 500 rpm, therefore, thefirst chemical liquid scattered from the wafer W cannot besatisfactorily acquired in the first recovered liquid acquisition port44 with the splash guard 18 arranged at the first chemical liquidacquisition upper position.

In the substrate processing apparatus, when the rotation speed of thewafer W is lowered to 500 rpm, therefore, the splash guard 18 is loweredfrom the first chemical liquid acquisition upper position to the firstchemical liquid acquisition lower positions lightly lower than the firstchemical liquid acquisition upper position, as shown in FIG. 4 (b), inresponse thereto. The first chemical liquid acquisition lower positionis the position where the first chemical liquid scattered from the waferW can be most efficiently acquired in the first recovered liquidacquisition port 44 when the first chemical liquid is supplied to thesurface and the reverse surface of the wafer W that is rotated at arotation speed of 500 rpm, and is found by previously carrying outexperiments. The driving amount of the guard up-and-down drivingmechanism 31 (servo motor) for moving the splash guard 18 to the firstchemical liquid acquisition lower position is stored in the ROM 50. Thecontrol device 51 controls the guard up-and-down driving mechanism 31 onthe basis of the driving amount stored in the ROM 50, to move the splashguard 18 to the first chemical liquid acquisition lower position.

When 20 seconds have elapsed since the rotation speed of the wafer W waslowered to 500 rpm, the first chemical liquid lower valve 8 and thefirst chemical liquid upper valve 13 are closed. Thereafter, therotation speed of the wafer W is raised from 500 rpm to 1500 rpm.Further, the guard up-and-down driving mechanism 31 is controlled, sothat the splash guard 18 is lowered to a discharge position where thedischarged liquid acquisition port 47 is opposed to the end surface ofthe wafer W.

Thereafter, the deionized water lower valve 11 and the deionized waterupper valve 16 are opened, so that the deionized water is supplied tothe rotation center on the surface of the wafer W from the nozzle 2 andis supplied from the reverse nozzle 12 to the rotation center on thereverse surface of the wafer W. The deionized water supplied to thesurface and the reverse surface of the wafer W flow toward theperipheral edge of the wafer W by a centrifugal force produced by therotation of the wafer W and is scattered sideward from the peripheraledge of the wafer W. Consequently, the first chemical liquid adhering tothe surface and the reverse surface of the wafer W is washed away withthe deionized water. The deionized water scattered from the peripheraledge of the wafer W (including the first chemical liquid washed awayfrom the wafer W) is acquired in the discharged liquid acquisition port47 opposed to the end surface of the wafer W at this time, is collectedin the discharge groove 19, and is introduced into the discharge processfacilities (not shown) through the discharge line 23 from the dischargegroove 19.

When the supply of the deionized water is continued over a predeterminedtime period, the deionized water lower valve 11 and the deionized waterupper valve 16 are closed so that the supply of the deionized water tothe wafer W is stopped. Thereafter, the splash guard 18 is lowered fromthe discharge position to the retreat position, and the rotation speedof the wafer W is raised from 1500 rpm to 3000 rpm, to perform spindrying process for shaking down the deionized water adhering to thesurface of the wafer W after rinsing process to dry the deionized water.When the spin drying process is performed over 120 seconds, the rotationof the wafer W is stopped, so that the wafer W that has been processedis carried out of the spin chuck 1.

As described in the foregoing, when the rotation speed of the wafer W islowered from 1500 rpm to 500 rpm while the first chemical liquid issupplied to the wafer W, the position of the splash guard 18 is changedfrom the first chemical liquid acquisition upper position where thefirst chemical liquid scattered from the wafer W that is rotated at arotation speed of 1500 rpm can be most efficiently acquired in the firstrecovered liquid acquisition port 44 to the first chemical liquidacquisition lower position where the first chemical liquid scatteredfrom the wafer W that is rotated at a rotation speed of 500 rpm can bemost efficiently acquired in the first recovered liquid acquisition port44. Consequently, the first chemical liquid scattered from the wafer Wcan be satisfactorily acquired in the first recovered liquid acquisitionport 44 and can be efficiently recovered throughout the whole periodduring which the first chemical liquid is supplied to the wafer W.

FIG. 5 is a block diagram showing the electrical configuration of asubstrate processing apparatus according to another embodiment of thepresent invention. Sections corresponding to the foregoing sections areassigned the same reference numerals in FIG. 5 and hence, thedescription thereof is not repeated

In the substrate processing apparatus according to the presentembodiment, a concentration sensor 52 for detecting the concentration ofa first chemical liquid supplied to a nozzle 2 through a pipe forsupplying the first chemical liquid to the nozzle 2, for example, isprovided on the pipe. The concentration sensor 52 is connected to acontrol device 51. The control device 51 controls the operations of achuck rotation driving mechanism 6 and a guard up-and-down drivingmechanism 31 on the basis of a detection signal inputted from theconcentration sensor 52, and controls the opening or closing of a firstchemical liquid lower valve 8, a second chemical liquid lower valve 9, athird chemical liquid lower valve 10, a deionized water lower valve 11,a first chemical liquid upper valve 13, a second chemical liquid uppervalve 14, a third chemical liquid upper valve 15, and a deionized waterupper valve 16.

The first chemical liquid used for processing a wafer W is recovered inrecovery treatment facilities for treating the first chemical liquid soas to be reusable, is fed from the recovery process facilities to afirst chemical liquid supply source, and is supplied from the firstchemical liquid supply source to the nozzle 2 and a reverse nozzle 12.While the first chemical liquid is supplied to the wafer W, therefore,the concentration of the first chemical liquid may, in some cases, beincreased by evaporation, while being decreased due to inclusion ofdeionized water or the like. When the concentration of the firstchemical liquid is thus changed, the viscosity of the first chemicalliquid is changed depending on the change in the concentration, so thatthe direction of the first chemical liquid scattered from the wafer W ischanged. Specifically, as the concentration of the first chemical liquidis increased, the viscosity of the first chemical liquid is increased,so that the direction of the first chemical liquid scattered from thewafer W is changed downward.

When the concentration of the first chemical liquid is divided into aplurality of stages, and the first chemical liquid having theconcentration belonging to each of the stages is supplied to the waferW, the positions of a splash guard 18 at which the first chemical liquidscattered from the wafer W can be most efficiently acquired in a firstrecovered liquid acquisition port 44 are previously found byexperiments, and the driving amount of the guard up-and-down drivingmechanism 31 (servo motor) for moving the splash guard 18 to each of thepositions is stored in the ROM 50. The control device 51 (the CPU 48)controls the guard up-and-down driving mechanism 31 such that the splashguard 18 is always positioned at a suitable position corresponding tothe concentration of the first chemical liquid detected by theconcentration sensor 52 on the basis of data stored in the ROM 50 whilethe first chemical liquid is supplied to the wafer W. Specifically, asthe concentration of the first chemical liquid is increased, thedirection of the first chemical liquid scattered from the wafer W ischanged downward, so that the guard up-and-down driving mechanism 31 iscontrolled such that the splash guard 18 is lowered. Consequently, thefirst chemical liquid scattered from the wafer W can be satisfactorilyacquired in the first recovered liquid acquisition port 44 and can beefficiently recovered throughout the whole period during which the firstchemical liquid is supplied to the wafer W.

FIG. 6 is a block diagram showing the electrical configuration of asubstrate processing apparatus according to still another embodiment ofthe present invention. Sections corresponding to the foregoing sectionsare assigned the same reference numerals in FIG. 6 and hence, thedescription thereof is not repeated

In the substrate processing apparatus according to the presentembodiment, a flow sensor 53 for detecting the flow rate of a firstchemical liquid recovered through a first recovery line 24 is providedon the first recovery line 24, for example. The flow sensor 53 isconnected to a control device 51. The control device 51 controls theoperations of a chuck rotation driving mechanism 6 and a guardup-and-down driving mechanism 31 on the basis of a detection signalinputted from the flow sensor 53, and controls the opening or closing ofa first chemical liquid lower valve 8, a second chemical liquid lowervalve 9, a third chemical liquid lower valve 10, a deionized water lowervalve 11, a first chemical liquid upper valve 13, a second chemicalliquid upper valve 14, a third chemical liquid upper valve 15, and adeionized water upper valve 16.

More specifically, the control device 51 controls the guard up-and-downdriving mechanism 31 after starting to supply the first chemical liquidto a wafer W, to raise and lower a splash guard 18 back and forth withina range in which a first recovered liquid acquisition port 44 is opposedto an end surface of the wafer W. While the splash guard 18 is raisedand lowered back and forth, an output of the flow sensor 53 ismonitored, to specify the position of the splash guard 18 in a casewhere the flow rate of the first chemical liquid flowing through thefirst recovery line 24 is the highest and to arrange the splash guard 18at the specified position. Thereafter, the splash guard 18 is raised andlowered back and forth again when the flow rate of the first chemicalliquid detected by the flow sensor 53 is changed, to specify theposition of the splash guard 18 in a case where the flow rate of thefirst chemical liquid flowing through the first recovery line 24 is thehighest and to arrange the splash guard 18 at the specified position.Consequently, the splash guard 18 can be positioned at the positionwhere the first chemical liquid scattered from the wafer W can besatisfactorily acquired in the first recovered liquid acquisition port44 and can be efficiently recovered throughout the whole period duringwhich the first chemical liquid is supplied to the wafer W.

The above-mentioned three embodiments may be independently carried out,or may be carried out in combination, for example, in combination of thefirst embodiment and the second embodiment. That is, such control may becarried out that the rotation speed of the wafer W and the concentrationof the first chemical liquid are used as parameters, to previously findeach of the positions of the splash guard 18 at which the first chemicalliquid scattered from the wafer W can be most satisfactorily acquired inthe first recovered liquid acquisition port 44 when each of theparameters is changed, store the driving amount of the guard up-and-downdriving mechanism 31 for moving the splash guard 18 to the position inthe ROM 50, and always move the splash guard 18 to the most suitableposition on the basis of data stored in the ROM 50 throughout the wholeperiod during which the first chemical liquid is supplied to the waferW.

The position of the splash guard 18 may be controlled on the basis ofother substrate process conditions under which the direction of thefirst chemical liquid scattered from the wafer W is changed irrespectiveof the rotation speed of the wafer W and the concentration of the firstchemical liquid. The viscosity of the first chemical liquid, thetemperature of the first chemical liquid, the supply angle of the firstchemical liquid supplied to the wafer W from the nozzle 2 (the positionand/or the height in the horizontal direction of the nozzle 2), etc. canbe exemplified as substrate process conditions other than the rotationspeed of the wafer W and the concentration of the first chemical liquid.As the viscosity of the first chemical liquid is increased, thedirection of the first chemical liquid scattered from the wafer W ischanged downward. Therefore, the guard up-and-down driving mechanism 31may be controlled such that the splash guard 18 is lowered. Further, asthe temperature of the first chemical liquid is lowered, the viscosityof the first chemical liquid is increased. Therefore, the same controlmay be carried out on the basis of the temperature of the first chemicalliquid.

Furthermore, when process liquids that differ in type are acquired inthe same first recovered liquid acquisition port 44, second recoveredliquid acquisition port 45, third recovered liquid acquisition port 46,or discharged liquid acquisition port 47, the position of the splashguard 18 may be controlled depending on the type of the process liquid.When both the first chemical liquid and the deionized water for washingaway the first chemical liquid from the wafer W are acquired in thedischarged liquid acquisition port 47 and discharged, for example, therespective positions of the splash guard 18 at the time of supplying thefirst chemical liquid and at the time of supplying the deionized waterto the wafer W may differ such that the first chemical liquid and thedeionized water scattered from the wafer W can be respectivelysatisfactorily acquired in the discharged liquid acquisition port 47.

Furthermore, although a case where the first chemical liquid is suppliedto the wafer W is taken as an example, the position of the splash guard18 may be also controlled, similarly to a case where the first chemicalliquid is supplied, when the second chemical liquid or the thirdchemical liquid is supplied to the wafer W.

The nozzle 2 may be fixedly arranged above the spin chuck 1, or may havethe shape of a scan nozzle capable of moving the supply position of theprocess liquid on the surface of the wafer W while drawing a trace in acircular arc shape between the rotation center of the wafer W and aperipheral edge of the wafer W.

Furthermore, although in each of the embodiments, a configuration inwhich the splash guard 18 is raised or lowered, to change the relativeposition between the splash guard 18 and the wafer W held in the spinchuck 1 is taken as an example, the spin chuck 1 may be raised orlowered to change the relative position between the splash guard 18 andthe wafer W held in the spin chuck 1.

Although the present invention has been described and illustrated indetail, it is clearly understood that the same is by way of illustrationand example only and is not to be taken by way of limitation, the spiritand scope of the present invention being limited only by the terms ofthe appended claims.

The present application corresponds to an application No. 2004-250494filed with the Japanese Patent Office on Aug. 30, 2004, the disclosureof which is hereinto incorporated by reference.

1. A substrate processing apparatus comprising: a substrate holdingmechanism for holding a substrate and rotating the held substrate; aprocess liquid supply mechanism for supplying a process liquid to thesubstrate held by the substrate holding mechanism; a process liquidacquisition section arranged so as to enclose the substrate holdingmechanism and having an acquisition port for acquiring the processliquid scattered by the rotation of the substrate held by the substrateholding mechanism; a movement mechanism for changing a relative positionbetween the process liquid acquisition section and the substrate held bythe substrate holding mechanism; and a control mechanism forcontrolling, when the process liquid scattered by the rotation of thesubstrate held by the substrate holding mechanism is acquired in theacquisition port, a relative position between the substrate held by thesubstrate holding mechanism and the acquisition port such that thescattered process liquid is acquired in the acquisition port on thebasis of predetermined substrate process condition.
 2. The substrateprocessing apparatus according to claim 1, wherein the substrate processcondition is the rotation speed of the substrate held by the substrateholding mechanism.
 3. The substrate processing apparatus according toclaim 2, wherein the control mechanism carries out control, in therelative position to the substrate held by the substrate holdingmechanism, such that the position of the acquisition port in a casewhere the rotation speed is a first speed is higher than the position ofthe acquisition port in a case where the rotation speed is a secondspeed lower than the first speed.
 4. The substrate processing apparatusaccording to claim 1, wherein the substrate process condition is thestate of the process liquid supplied from the process liquid supplymechanism.
 5. The substrate processing apparatus according to claim 4,wherein the state of the process liquid is the concentration of theprocess liquid supplied from the process liquid supply mechanism.
 6. Thesubstrate processing apparatus according to claim 5, wherein the controlmechanism carries out control, in the relative position to the substrateheld by the substrate holding mechanism, such that the position of theacquisition port in a case where the concentration of the process liquidsupplied from the process liquid supply mechanism is a firstconcentration is higher than the position of the acquisition port in acase where the concentration of the process liquid is a secondconcentration higher than the first concentration.
 7. The substrateprocessing apparatus according to claim 4, wherein the state of theprocess liquid is the temperature of the process liquid supplied fromthe process liquid supply mechanism.
 8. The substrate processingapparatus according to claim 7, wherein the control mechanism carriesout control, in the relative position to the substrate held by thesubstrate holding mechanism, such that the position of the acquisitionport in a case where the temperature of the process liquid supplied fromthe process liquid supply mechanism is a first temperature is higherthan the position of the acquisition port in a case where thetemperature of the process liquid is a second temperature lower than thefirst temperature.
 9. The substrate processing apparatus according toclaim 4, wherein the state of the process liquid is the viscosity of theprocess liquid supplied from the process liquid supply mechanism. 10.The substrate processing apparatus according to claim 9, wherein thecontrol mechanism carries out control, in the relative position to thesubstrate held by the substrate holding mechanism, such that theposition of the acquisition port in a case where the viscosity of theprocess liquid supplied from the process liquid supply mechanism is afirst viscosity is higher than the position of the acquisition port in acase where the viscosity of the process liquid is a second viscosityhigher than the first viscosity.
 11. The substrate processing apparatusaccording to claim 1, wherein the substrate process condition is thesupply angle of the process liquid supplied from the process liquidsupply mechanism.
 12. The substrate processing apparatus according toclaim 1, wherein the substrate process condition is the supply positionon a surface of the substrate of the process liquid supplied from theprocess liquid supply mechanism.
 13. The substrate processing apparatusaccording to claim 1, wherein the substrate process condition is thetype of the process liquid supplied from the process liquid supplymechanism.
 14. The substrate processing apparatus according to claim 1,further comprising a storage mechanism storing the most suitablerelative position, corresponding to the substrate process conditions,between the substrate held by the substrate holding mechanism and theacquisition port, the control mechanism controlling the movementmechanism on the basis of the storage mechanism.
 15. The substrateprocessing apparatus according to claim 1, further comprising adetection mechanism for detecting the measured values of the substrateprocess conditions, the control mechanism controlling the movementmechanism on the basis of the measured values detected by the detectionmechanism.
 16. The substrate processing apparatus according to claim 15,wherein the substrate process condition comprises the concentration ofthe process liquid supplied from the process liquid supply mechanism,the detection mechanism comprises a concentration detection mechanismfor detecting the concentration of the process liquid supplied from theprocess liquid supply mechanism.
 17. The substrate processing apparatusaccording to claim 15, wherein the detection mechanism comprises aliquid amount detection mechanism for detecting the amount of theprocess liquid acquired in the process liquid acquisition section. 18.In a substrate processing method for supplying a process liquid to asubstrate and rotating the substrate to treat the substrate, a substrateprocessing method comprising the step of controlling, when a processliquid acquisition section arranged so as to enclose the substrate andhaving an acquisition port for acquiring the process liquid scattered bythe rotation of the substrate is used to acquire the process liquidscattered from the substrate in the acquisition port, a relativeposition between the substrate and the acquisition port such that thescattered process liquid is acquired in the acquisition port on thebasis of predetermined substrate process condition.